Welcome to Aero Optimal Ltd
Welcome to Aero Optimal Ltd

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Analytical Optimisation Software Tool
Analytical Optimisation Software Tool

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Wing and high-lift device structures
Wing and high-lift device structures

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Welcome to Aero Optimal Ltd
Welcome to Aero Optimal Ltd

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Aero Optimal is a Technical Consultancy Company providing specialised structural analysis services to industries with strength in solving unique and challenging technical problems with innovative and time-saving solutions.
 

We provide technical services through our core team of experts and use the latest design analysis software and the in-house developed optimisation software tool, offering innovative rapid responses to our clients on time and within budget delivery.

One of the critical issues plaguing the adoption of composites is 'over-design, which often arises with Carbon Fibre Reinforced Plastic (CFRP) for its low impact damage allowable strain that could consume more materials and deliver heavier structures.

Aero Optimal application of dynamic response impact damage prediction is supported by continuous research and development in composite sandwich and stiffened panels optimisation.

We provide end to end support of the structural design development process:

  • Structural Testing (Coupon to Component)

  • Structural Repair Manuals

  • Manufacturing Support of QA and Repairs

  • Liaison with partners in support of the engineering process from concept to market

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About Us

Aero Optimal Ltd was established in 2006 to provide technical consultancy services to Aerospace industries and broader commercial markets in composite design and weight optimisation stiffened composite panels (honeycomb/foam core sandwich and skin/stringers.

One of the critical issues plaguing the adoption of composites is 'over-design. This phenomenon in Carbon Fibre Reinforced Plastic is mainly due to its low impact damage strain allowable, reducing panel strength and affecting the aircraft's structure survivability. Over-design structures consume more materials and deliver heavier products than they should.

2013-2015: Aero Optimal developed the first analytical optimisation tool interfacing with an industry-standard numerical analysis software tool, capable of verifying composite stiffened panel compliance while addressing weight minimisation for stiffness, strength, stability, and damage tolerance.
 

We have a proven pedigree of delivering lightweight structural solutions satisfying multiple design and certification criteria requirements.  We can provide these solutions to an OEM from the initial geometrical definition through the entire certification and manufacturing support process.
 

Our technical services combined with our research and development programme improve the design concepts of stringer stiffened skin and sandwich panels composite structures.

2016-2021: Aero Optimal initiated the vision to enhance its software tool with the dynamic, responsive damage tolerance calculation module, which focuses on calculating impact damage allowable of composite materials in aircraft structural design.

 
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Industries

Structural Design & Engineering

We use the latest industry-standard design analysis tool to 'Analyses and Optimise' metallic and composite structures (stringer stiffened and or honeycomb/foam sandwich panels) typically employed in space and aerospace structures.  The automotive, marine and green energy sectors are the broader commercial market. 

 

We provide technical consultancy services in the following fields:

  • Concept/configuration to certification and roll-out

  • Stiffness, strength, stability, damage tolerance analysis of skin/stringer stiffened and or honeycomb/foam core sandwich panels.

  • Design and stress analysis of composite structures

  • Finite element analysis and justification/certification report

  • Non-linear, thermal, dynamic, vibration and modal analysis consultancy

  • Acquisition and definition of composite design allowable

  • Solutions to composite manufacturing issues

Classical analytical calculations remain an essential part of our analysis services.

 

Optimisation of Composite Structures

Design solutions for minimum structural mass are achieved by selecting appropriate manufacturable materials, efficient stacking sequences and optimum geometry for strength, stability, and damage tolerance due to the impact of external objects.

 

We use our in-house developed bespoke software tool to 'optimise' composite panels typically employed on all primary (CAT 'A') aerostructures and the automotive, marine, and green energy sectors.

 

By optimisation, we mean the creation of minimum weight structures satisfying multiple certification criteria. The process moves from initial concept, geometrical layout, and initial loading to a fully configured minimum weight solution based on stiffness, strength, stability, and damage tolerance.

Read more about Overview of Optimisation Software Tool.

 
 
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Services

Structural Design & Engineering

We use the latest industry-standard design analysis tool to 'Analyses and Optimise' metallic and composite structures (stringer stiffened and or honeycomb/foam sandwich panels) typically employed in space and aerospace structures.  The automotive, marine and green energy sectors are the broader commercial market. 

 

We provide technical consultancy services in the following fields:

  • Concept/configuration to certification and roll-out

  • Stiffness, strength, stability, damage tolerance analysis of skin/stringer stiffened and or honeycomb/foam core sandwich panels.

 

  • Design and stress analysis of composite structures

  • Finite element analysis and justification/certification report

 

  • Non-linear, thermal, dynamic, vibration and modal analysis consultancy

 

  • Acquisition and definition of composite design allowable

  • Solutions to composite manufacturing issues

Classical analytical calculations remain an essential part of our analysis services.

 

Optimisation of Composite Structures

Design solutions for minimum structural mass are achieved by selecting appropriate manufacturable materials, efficient stacking sequences and optimum geometry for strength, stability, and damage tolerance due to the impact of external objects.

 

We use our in-house developed bespoke software tool to 'optimise' composite panels typically employed on all primary (CAT 'A') aerostructures and the automotive, marine, and green energy sectors.

 

By optimisation, we mean the creation of minimum weight structures satisfying multiple certification criteria. The process moves from initial concept, geometrical layout, and initial loading to a fully configured minimum weight solution based on stiffness, strength, stability, and damage tolerance.

 

Read more about Overview of Optimisation Software Tool.

 
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